Product features:
1. The robot is placed on top of the car and can move freely in the workshop;
2. All attachments are installed on the platform for easy overall movement;
3. The connecting cables can be quickly plugged and unplugged, and the equipment
Mobile Laser Cladding 3D Printing System
Brief Description
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Equipment parameters
Equipment principle
Laser cladding equipment is centered around a laser and equipped with key functional units such as cladding heads, chillers, powder feeders, and motion control systems. The laser provides a high-energy laser heat source, which determines the cladding performance of the entire equipment; The fusion head is used to output laser and powder, and to some extent determines the effect of fusion; The water-cooled machine ensures the stable operation of the laser and laser cladding head; The powder feeder provides continuous raw materials for laser cladding; The motion control system (such as slide rails and rotating tables) is used to control the cladding head and the components to be processed, determining the machining accuracy.
Laser type | Fiber laser/Semiconductor laser |
Laser power | 2000~6000W |
Robot working radius | 1600nm |
Repeatability | ±0.05mm |
Control system | Siemens PLC |
Host movement radius | 20m |
Additive efficiency | >1.5kg/h |
Equipment principle
Laser cladding equipment is centered around a laser and equipped with key functional units such as cladding heads, chillers, powder feeders, and motion control systems. The laser provides a high-energy laser heat source, which determines the cladding performance of the entire equipment; The fusion head is used to output laser and powder, and to some extent determines the effect of fusion; The water-cooled machine ensures the stable operation of the laser and laser cladding head; The powder feeder provides continuous raw materials for laser cladding; The motion control system (such as slide rails and rotating tables) is used to control the cladding head and the components to be processed, determining the machining accuracy.
1. Removing the damage layer, scratches, fatigue microcracks, corrosion and other defects generated during the use of components are mainly concentrated in the<1mm metal layer on the surface of the workpiece. Removing the defect layer before remanufacturing ensures that defects are eliminated and the repaired substrate maintains excellent performance.
2. Laser cladding is a method of locally and rapidly melting high-performance metal powder materials onto components, resulting in a metallurgical bond with extremely low dilution rate. The rapid heating characteristics of laser make the deformation and influence area of the workpiece very small, and also facilitate local control.
3. The repair layer is precision processed, and the high-performance cladding layer can be fully restored to the original design dimensional accuracy of the product after processing. Meanwhile, due to the presence of a high-performance cladding layer, the quality of the repaired workpiece is superior to that of the original workpiece.
2. Laser cladding is a method of locally and rapidly melting high-performance metal powder materials onto components, resulting in a metallurgical bond with extremely low dilution rate. The rapid heating characteristics of laser make the deformation and influence area of the workpiece very small, and also facilitate local control.
3. The repair layer is precision processed, and the high-performance cladding layer can be fully restored to the original design dimensional accuracy of the product after processing. Meanwhile, due to the presence of a high-performance cladding layer, the quality of the repaired workpiece is superior to that of the original workpiece.
Comparison between laser cladding technology and other surface repair techniques
Sample