Laser cutting technology plays an irreplaceable role

Release time:2021.03.31
Views:3989
In order to meet the needs of export and domestic upgrading, small batch and variety of vehicle production has become the norm in the automobile manufacturing industry. The original

general processing technology of automobile body parts can not fully meet the product quality and production needs today. Laser cutting machine has the characteristics of processing high-

precision, porous and complex shape parts, which plays an irreplaceable role. Now the truck manufacturers have been equipped with CNC fine plasma cutting machine, laser cutting

machine, etc., which are used for sheet metal parts with complex shape and high precision requirements.



In order to meet the needs of export and domestic upgrading, small batch and variety of vehicle production has become the norm in the automobile manufacturing industry. The original general

processing technology of automobile body parts can not fully meet the product quality and production needs today. Laser cutting machine has the characteristics of processing high-precision, porous

and complex shape parts, which plays an irreplaceable role.


Now truck manufacturers are equipped with CNC fine plasma cutting machine, laser cutting machine, etc., which are used for the processing of sheet metal parts with complex shape and high precision

requirements.



The main advantages of laser cutting technology in automobile manufacturing laser cutting machine has been widely used in automobile manufacturing industry, and plays an irreplaceable role in

other CNC cutting equipment:


 
1. Applicable to various materials and accessories
Automobile materials include low carbon low alloy steel, high strength steel, atmospheric corrosion resistant steel, ferritic stainless steel, austenitic stainless steel and aluminum alloy, laser cutting equipment can be processed, and its processing scope can cover almost all the material sheet parts in the car.

2. High machining accuracy
Laser cutting equipment has higher processing accuracy than other cutting equipment, and can meet the processing requirements of high-precision accessories.

 

3. The slit width is narrow
Small slotting is helpful to reduce the spacing of accessories, improve the utilization rate of materials, and produce less cutting slag.


4. High utilization rate of materials
When cutting accessories, you can cut different accessories with the same thickness and material, and make full use of the leftovers of raw materials.


 

5. Low cutting roughness
Laser cutting equipment, when cutting accessories of the same material, the cutting roughness value is lower than other equipment.
In the automobile manufacturing industry, there are obvious differences in the roughness of the workpiece section processed by different CNC cutting equipment, and the roughness value of the laser cutting section is low.


 

6. small heat affected area
During laser cutting, the edge of the material is heated and the heat affected zone will be produced. But laser cutting is more energy than other processing methods.
The heat input is small, and compared with fine plasma cutting and flame cutting, the heat affected area is relatively small, and the heat input is small, so it is easy to heat.
It is of great significance to the ferrite stainless steel with grain growth and high strength steel with hardening tendency, and is conducive to improve the quality of weld.


 

7. Low cost of laser cutting in small batch production
In mass production, the die blanking process is selected for processing. In mass production, the cost of making the die is evenly distributed to each part, its production cost is low. But if it is a small batch production, using the die blanking process, not only the production cycle of the die is longer, but also the production cycle of the die is longer, can not meet the timeliness of parts processing, and mold production costs are shared to each part, processing costs are relatively high.




Therefore, NC cutting is generally used for processing. When using NC precision plasma cutting, because of the weak perforation ability, low cutting accuracy and poor forming quality of the holes, an additional drilling process is needed and drilling die is required.

Not only the processing time is long, but also the cost is high. Laser cutting can ensure the parts forming once, which is conducive to improve the timeliness of parts processing, and is suitable for small batch production. How to choose cutting process, it is necessary to meet the requirements of size, shape, cost and precision of accessories.

To make comprehensive consideration. When the size of the accessories is small and the shape and positioning dimensions of the holes are required, the laser cutting method is more economical.
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